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Co-Generation Boilers

Fives Cail-KCP Limited's has supplied many membrane wall construction modern boilers to the sugar industry. More than 60 boilers of such design are installed and successfully commissioned of which 11 are in Vietnam.

Fives Cail-KCP Limited's boilers with superior design features have become the customer's first choice boilers.

Operating pressure: 17.5 to 66 Kg/cm2
Capacity : 15 to 100 TPH

Fives Cail-KCP Limited has in its product range cogen boilers to suit the present trend of evolving technologies
.

 Salient Features:

Multi Fuel Firing System
Fives Cail-KCP Limited's boilers are capable of using bagasse as well as furnace oil and wood as fuel. These fuels can also be used simultaneously depending on the needs

Boiler Control & Automation
All boiler controls are fully automated using micro-processor based control system consisting of various control loops like 3 element level control, Steam pressure control, Draft control etc.

Bagasse Feeding System
New design is incorporated which feeds bagasse into the furnace in a more distributed and controlled manner.  Bunker feeding is also available on request.

Interstage Desuperheater
For boilers of 45 Kg/cm2 and above, interstage desuperheater is provided between primary and secondary superheaters to control temperature.

Self Supported Roof
No building is required separately for the boiler.  All structurals are optimally designed using state of the art software

Dust Level
All boilers satisfy the requirement of stipulated Pollution control norms.  To control the dust levels, Fives Cail-KCP Limited can offer Multi-cyclone dust collectors, Electro-Static precipitators etc. as per customer needs.  Also low fly ash carryover is due to larger furnace with low gas velocities

High Efficiency
Excess air is controlled to the minimum with effective burning by providing overfire nozzles and waste heat is recovered by economizer and air-pre-heater resulting in higher efficiency.

Dumping Grate
Grate is cooled by pre-heated air required for combustion. And it is provided with metering hole resulting in greater combustion efficiency.

Optional Features as per Customer Requirements:

  Oil firing facility with preheater to generate 50% of MCR capacity
  Traveling grate
  Pneumatic operation of dumping grate
  Interstage de-superheater for boilers above 45 kg/cm2 pressure
  Make up water treatment plant depending on site and boiler parameter
  Ash handling and disposal system

Range of Fives Cail-KCP Boilers*:

Maximum Continuous Rating MCR (TPH)

15 to 100 and above

Peak rating for ½ hour duration (TPH)

10% above MCR

Steam pressure at outlet (Kg/cm2)

17.5 to 66

Superheated steam temperature (°C)

340 to 485

Thermal efficiency on GCV of bagasse with 50% moisture (%)

69

*  Specification may change without notice due to continuous development


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